Heating Chip

Heating Chip PTC Heater — PTCWORKS
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Heating Chip

Compact PTC heating element

Including
  • Dual-surface electrode type
  • Single-surface lead wire type
  • Side-edge lead wire type

A PTC heating chip is the bare ceramic heating element at the core of every PTC heater — a self-regulating PTC ceramic disc or wafer supplied with just a lead-wire configuration and no outer housing. Because the chip has no casing, it’s the smallest, lowest-cost way to add self-limiting PTC heating to a product, provided your own enclosure can supply the mechanical protection a cased heater would otherwise provide.

As a PTC ceramic heating chip manufacturer, PTCWORKS supplies three lead-wire configurations to match different embedding constraints: dual-surface electrode type chips, with electrodes on opposite faces for sandwich-style contact between two plates; single-surface lead wire type chips, with both leads exiting one face for simpler PCB or bracket mounting; and side-edge lead wire type chips, with leads exiting from the ceramic’s edge for the lowest possible mounted profile.

Like every PTC element we manufacture, heating chip resistance is tuned to a target Curie point during ceramic formulation, so the chip self-limits at a stable temperature without an external thermostat or control circuit. This makes heating chips a common choice for OEM engineers embedding PTC heating directly into compact consumer electronics, small appliance heating cores, and sensor or actuator assemblies where board space is limited.

About Heating Chips

What It Is

The bare PTC ceramic chip with just a lead-wire configuration — no housing. Used when your own product’s enclosure provides mechanical protection and you only need the raw heating element to embed.

Product Uses

  • Compact consumer electronics
  • Small appliance heating cores
  • Sensor / actuator assemblies
  • OEM sub-component integration

How to Customize

  • Lead wire configuration (side-edge / single-surface / dual-surface)
  • Chip shape and size
  • Resistance value
  • Electrode coating
FAQ

Heating chip questions.

What is a PTC heating chip?+
It’s the bare PTC ceramic element — a self-regulating heating disc or wafer with lead wires attached, but no outer housing. It’s the same self-limiting ceramic used in our cased and liquid heaters, just supplied without packaging so it can be embedded directly into your own assembly.
What’s the difference between the three lead-wire types?+
Dual-surface electrode chips have contacts on opposite faces, for sandwiching between two conductive plates. Single-surface lead wire chips have both leads on one face, which simplifies PCB or bracket mounting. Side-edge lead wire chips route leads out from the edge for the lowest possible mounted profile.
Can a heating chip be embedded directly into my own housing?+
Yes — that’s the main reason to choose a chip over a cased heater. As long as your enclosure provides mechanical protection and electrical isolation, the bare chip can be embedded directly, saving space and cost versus a pre-housed part.
What resistance and wattage values are available?+
Resistance and target stable temperature are set by the ceramic formulation during manufacturing. Send your target temperature and operating voltage and we’ll propose a starting formulation for your chip size.
Do you offer free samples of heating chips?+
Yes — send your lead-wire preference, target dimensions and operating voltage to sales@ptcworks.com and we’ll follow up with sample availability.

Need a chip specced to your assembly?

Send your target resistance, voltage and lead wire preference — we’ll propose a starting configuration and turn around samples.

Get Free Samples