Cased Heater
Cased PTC heating element
- Ceramic housing type
- Plastic housing type
- Aluminum housing type
- Resin-encapsulated type

Ceramic housing type

Plastic housing type

Aluminum housing type

Resin-encapsulated type
A cased PTC heater is a self-regulating PTC ceramic element sealed inside a rigid outer housing, built for direct surface-contact heating or for embedding as a self-contained, ready-to-mount part. Unlike a bare heating chip, a cased heater doesn’t rely on your product’s enclosure for protection — the housing itself provides electrical isolation and mechanical durability.
As a PTC cased heater manufacturer, PTCWORKS supplies four housing materials, each suited to a different set of priorities — electrical isolation, cost, heat spreading, or sealing against moisture and vibration. The right choice usually comes down to operating temperature, budget, and how the part will be mounted.
| Housing | Trade-off |
|---|---|
| Ceramic | Best electrical isolation and high-temperature stability; more brittle mechanically |
| Plastic | Lowest cost, easiest to mold to custom shapes; lower max operating temperature |
| Aluminum | Best heat spreading and mechanical durability; needs electrical isolation design |
| Resin-encapsulated | Best sealing against moisture and vibration; harder to service or rework |
About Cased Heaters
What It Is
A PTC ceramic element sealed inside a rigid housing — ceramic, plastic, aluminum, or resin-encapsulated — for direct surface-contact heating or embedding into a larger assembly.
Product Uses
- Seat and surface heaters
- Appliance heating plates
- Industrial equipment surface heating
- Small appliance heating cores
How to Customize
- Housing material
- Shape and dimensions
- Lead wire type and length
- Mounting holes / bracket points
Cased heater questions.
Not sure which housing fits your application?
Send your target temperature, mounting constraints and environment (moisture, vibration, isolation needs) — we’ll recommend a housing material and turn around samples.
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